WPC (Wood-Plastic Composite) is a general term for composite materials combining wood and plastic. However, material composition and quality standards may vary significantly between manufacturers.
Different recycled wood sources used: wood furniture, panels, flooring, and door factories
Different recycled plastic sources used: HDPE, LDPE, PVC, and PP
Different compositions: 25-55% plastic with 45-75% wood
Different manufacturing conditions: technologies, machinery & equipment, extrusion tooling, and quality standards
RAINBODECK is the industry-leading brand in composite products and the pioneer of High-Performance Composites (HPC).
HPC’S UNIQUE PRODUCTION FLOW
Selected-grade HDPE, well-managed wood sources, a unique composition formula, and centralized HPC granule production ensure guaranteed granule stability.
Exceptional 2nd-step granule optimization (unique in the industry) further enhances the evenness of the material mixture.
Twin-screw extrusion (single-screw is used by some brands) ensures all HPC granules are fully compounded and plasticized before shaping, guaranteeing every wood flour particle is perfectly wrapped and protected by HDPE.
High-pressure molding reduces extrusion speed but delivers superior product density, squareness, straightness, and flatness.
On-line embossing is a shaping process that occurs immediately after the material exits the tooling chamber while still hot and flexible. The embossed wood grain becomes an integral part of the material, creating a natural, 3D wood-grain effect — unlike conventional WPC methods that use heated rollers to imprint patterns onto cooled surfaces, resulting in artificial textures that fade within weeks.